In the competitive fields of aerospace, general engineering, medical, and transportation industries, achieving superior chip evacuation and surface finish in low feed, high depth-of-cut (DOC) applications is a constant challenge. Kennametal’s TopSwiss Insert is designed to address these challenges head-on, delivering Swiss-style solutions that elevate machining processes to new levels of efficiency and precision.
Unmatched Versatility with New Grades and Geometries
The TopSwiss Insert range includes four new carbide grades, one new cermet grade, and seven new geometries, making it one of the most versatile tools on the market. These innovative grades and geometries are tailored to meet the specific demands of different applications, providing machinists with the flexibility to choose the optimal insert for their needs. Whether the task at hand involves delicate components or robust parts, the TopSwiss Insert ensures consistent performance and exceptional results.
Innovative Cutting Edge Designs
One of the key features of the TopSwiss Insert is its straight and curved cutting edges, which are designed for stable cuts and smooth chip flow in low feed, high DOC applications. This design minimizes the risk of chip jamming and tool wear, ensuring a more efficient and reliable machining process. The combination of straight and curved edges allows for precise control and adaptability, making it easier to achieve the desired surface finish and dimensional accuracy.
Polished Finishing Geometries
The TopSwiss Insert also boasts polished finishing geometries that significantly reduce welding resistance and improve surface finish. The polished surfaces of these geometries ensure that chips are smoothly evacuated, reducing the chances of chip build-up and heat generation. This not only enhances the quality of the finished product but also extends the tool’s life by minimizing friction and wear. The polished geometries are particularly beneficial in applications where a high-quality surface finish is critical, such as in the medical and aerospace industries.
Advanced Wiper Geometries
Another standout feature of the TopSwiss Insert is its medium and finishing wiper geometries. These geometries are engineered to increase feed rates while maintaining superior surface quality. The wiper geometries effectively smooth out the material’s surface as it is being cut, resulting in a finer finish and reduced need for secondary finishing operations. This capability is especially advantageous in high-precision applications where surface integrity is paramount.
Enhanced Chip Evacuation
Effective chip evacuation is crucial for maintaining tool performance and preventing damage to both the tool and the workpiece. The TopSwiss Insert addresses this with several geometries that